Full automatic CNC metal fiber laser cutting machine with loading and unloading system

           

 

                                        Sheet Metal Fiber Laser Cutting machine

                              (with full automatic loading and unloading system)

 

 

 

1, the main reason why chooses the fiber laser cutting machine (fiber laser cutting main features)

 

• Electro-optical conversion efficiency (power saving):

 

The optical fiber as the laser medium, the optical conversion efficiency of pump light energy in to common wavelength material processing (1069-1090nm) up to 50%; the total electro-optic commonly of fiber laser conversion efficiency up to 30% or more, more higher than carbon dioxide glass(15-20%), (6-10%) for carbon dioxide radio frequency laser (6-10%), comparative data: lamp-pumped cutting machine 650W total power is about 30KW/hour,the total power of the 800W fiber laser cutting machine is not more than 8KW, you can calculate how many power cost you can save one year.

 

 

• Maintenance-free (low maintenance costs):

 

All-fiber laser optical path entirely composed of fibers and fiber-optic components, welding technology using optical fiber connection between the optical fiber and fiber optic components, the entire optical path is completely enclosed in the optical fiber waveguide. Once this natural all closed optical path is formed, without additional isolation measures can be self-contained, isolated from the external environment to achieve. Resonator fiber grating replaces the lens structure, there is no lens contamination, distortion and so on, so that in case of proper use of fiber lasers, basically no maintenance.

 

 

• Integrated use of low cost:

 

Fiber laser has excellent thermal performance, high electro-optical efficiency, saving water and electricity, it’s important to maintain the amount of money and time, improve work efficiency. Maintenance-free and long-term use up to 100,000 hours can save a lot of money and maintenance time and improve work efficiency.

 

 

 

2, Our fiber laser cutting machines with automatic loading and unloading system photo for reference (take practicality as standard):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3, Machine main technical specifications

 

ST-FC3015FA-2000 (other laser power can be optional)
* Machine main specifications
Room required	9500*4500mm*3000mm (L*W*H)
Machine size	9150*2410mm*2200 (L*W*H)
Table effective cutting size	3030*1530mm (L*W)	Noise grade	< 65Db
Machine power supply	AC380V±5%/50HZ	Total power	<12KW
Machine total weight	8500Kg
Environmental	Temp: -10---+45℃, Wet: 40-85%
File support	DXF, PLT, NC etc.
* Machine fiber laser Generator
Laser type	Fiber laser
Working model	Continuous	Laser power	2000W
Laser brand	RAYCUS 2000W	Wavelength	1070nm
* Machine move and control system
Repeat precision	≤±0.02mm	Acceleration speed	1.5G
Machine idle speed	100 meters/min	Max. Cutting speed	≦100 meters/min
Machine transmission	Gear and rack system
X, Y axis repeat positioning accuracy	≥ 0.015mm
Machine driver	Japan Servo motors (dual-drivers on both side of Y-axis)
Cutting software	CYPCUT with automatic nesting function
* Machine auxiliary system
Cooling system	Dual temperature control water chiller system
Lubrication system	Fully automatic system
Laser head	Automatic focus-following and height detective function
Electric components	Schneider
Gas control system	Automatic control by software
Auxiliary cutting gas	N2, O2 and compressed air (No oil, No water)

 

 

4, Machine’s cutting thickness and corresponding cutting speed for reference

 

Material type	Thickness (mm)	Cutting speed (Meter/min)	Cutting gas	Nozzle diameter (mm)
Stainless steel	1	36	Air /Nitrogen	1.5
	2	24	Air / Nitrogen	1.5
	3	15	Air/ Nitrogen	2
	5	6	Air/ Nitrogen	2
	6	4.5	Air/ Nitrogen	2
	10	0.8	Air/ Nitrogen	2
Carbon steel	1	36	Oxygen	1.2
	2	24	Oxygen	1.2
	3	12	Oxygen	1.2
	4	10	Oxygen	1.2
	5	9	Oxygen	1.2
	6	7.5	Oxygen	1.5
	8	6	Oxygen	1.5
	10	4.5	Oxygen	1.5
	12	1-1.2	Oxygen	1.5
	16	3.5	Oxygen	1.5
	20	1.8	Oxygen	2.0
	22	0.5	Oxygen	2.0

 

 

5. Machine rough running cost:

 

1. Total power consumption

 

Machine parts	Power (KW)	Power consumption(KW/H)	Note
Laser generator	9	≤18.4*60%=11.04	Due to the electricity cost different in every country, so I can only give total power consumption, couldn’t give total electricity price cost
CNC machine tool	5.8
Water chiller	3.6

 

1. Machine gas consumption

 

Gas type	Consumption (L/hour)	Remark	Note
Oxygen	6L/Hour	Calculated based on 1mm carbon steel sheet	Due to the gas price different in every country, so I only can give the rough gas consumption per hour
Nitrogen	20L/Hour	Calculated based on 1mm stainless steel sheet

 

 

1. Machine consumable parts

 

Consumable parts name	Life time (hour)	Unit price (USD/piece)	Total cost (USD/hour)	Note
Protection mirror	≥240	80	0.33	If the working environment is good, the consumable parts lifetime will be longer
Nozzle	≥600	65	0.1
Total				USD0.43 /hour

 

1. Machine total rough running cost

 

Item	Power consumption (KW/hour)	Consumable parts	Gas consumption	Note
O2 gas cutting	11.04	USD0.43/hour	6L/hour	Based on 1mm carbon steel
N2 gas cutting	11.04	USD0.43/ hour	18L/hour	Based on 1mm stainless steel

 

Remark: if use the high pressure compressed air to cut the stainless steel will save much gas cost.

 

 

6. Suntop fiber laser cutting machine main cutting functions:

 

No.	Functions	Main Descriptions
1	Height following	Torch move up and down according to plate height
2	Power control	Laser power controlled according to slope
3	Reverse function	Reverse to execute NC program
4	Breakpoint return	Return to breakpoint after recovery
5	Multi piercing	Pulse, blasting, progress, high-speed
6	Lead line	Set lead line parameter
7	Auto edge-finding	Find cutting piece coordinate automatically
8	Leapfrog function	Leapfrog to improve cutting efficiency
9	Common line	Common line to improve the cutting efficiency
10	Marking function	Machine can do any shape laser engraving on plate
11	Nesting function	Software can array the cutting pieces automatically, it can save both the materials and the labor energy
12	Auto alarm	When machine has problem or some parts doesn’t work, the software will show the exact error code from which the operator can know the exact problems and will fix it very easily and quickly.

 

 

 

7. Machine main parts list and configurations:

 

Part name	Remark
Laser cutting head	RAYTOOLS (Switzerland automatic focus model)
X and Y axis reducer	SHIMPO (Japan)
Proportional valve for cutting gas	SMC (Japan)
High speed guide rail	STAF (Taiwan)
Medium diaphragm	Import from U. K
High speed pinion and rack	APEX (H grade precision) (Taiwan)
2000W Fiber laser Generator	RAYCUS (IPG optional)
X Y and Z axis	Panasonic (Japan)
Rack and pinion lubrication system	HERION (Germany)
CNC cutting system	CYPCUT
PC system	Industrial PC imported from Taiwan
Cooling system	Double temperature double control laser special refrigerating
Machine structure & machine tool	Our machine tool is used integrated welding after annealing to eliminate stress, the process of cutting welding stress relief annealing—roughing—VSR—semi-finished-VSR-Finishing, a better solution due to welding and the stress arising from the processing, which greatly improve the stability of the machine, the common thickness range of structure metal profiles from 12-15mm which at least 20 years no deformation.
Effective cutting size	3030mm*1530 mm
Electrical parts	France Schneider
X and Y axis travel switch	Japan Omron

 

If need more information about this machine, please don't hesitate to send me email: info@suntoplaser.com. Thanks.